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TRU-MIX™ Endothermic Gas Generator
CUSTOMER CONFIRMED EFFICIENCY: 30% OPERATING COST REDUCTION
McLaughlin Tru-Mix™ Endothermic Gas Generator Customers are realizing dramatic and immediate reductions in operating costs.
Engineered to Exceed Expectations
Our goal was to produce the best endothermic gas generator in the world. We started from the ground up with our proprietary retort—designed for long life and engineered to produce consistently high-quality gas.
We then engineered our heating system – designed for uniform heat transfer to the retort. Our generator utilizes self-recuperative burners for improved fuel efficiency. The heating system consumes less than half the energy compared to the atmospheric burner design of the competition. The system is easy to commission and has low maintenance.
CUSTOMER CONFIRMED:
30% REDUCED OPERATING COSTS
McLaughlin Tru-Mix™ customer data shows our Endothermic Gas Generator offers a drastic 30% reduction in operating costs.
Our hinged shell design folds open to provide easy access to the retort for servicing or replacement. The shell is insulated with advanced refractory material to provide low skin temperatures. We set new industry standards with our revolutionary Tru-Mix™ Mixing System.
Our patent-pending mixing system was designed to produce accurate mixing, which produces consistently high-quality endogas under a wide range of demands.
It precisely controls the air/gas ratio based on dewpoint. The system is fast responding in the event of large swings in flow (as furnaces go online or offline). The carbon level recovers in minutes, not hours. It accurately adapts to minor changes in the environment to produce true tracking of the setpoint. Our Tru-Mix™ system offers the highest endogas turndown range in the industry.
While the competitors “claim” high turndown, we truly deliver.
We combined these state-of-the-art systems with a high-efficiency, compact cooling system, automatic burnout system, safety valves, and an operator friendly touchscreen interface. The end result – high performance, high efficiency, low maintenance, and operator friendly. Simply put: the best generator in the world.
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The Specs
Retort Technology: designed for long life, easy servicing, heating efficiencies, and consistent high-quality gas
Generator Sizes:
2,000 CFH to 12,000 CFH
Turndown: 8:1
4,000 CFH to 500 CFH
Natural Gas Input:
1,100 SCFH @ 2 PSI minimum inlet pressure
Electrical:
30 AMPS
Footprint Dimensions:
83″ x 100″ (Approximate)
FEATURES:
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- Hinged Shell
- Low Skin Temperature
- Flanged Ends for Catalyst Replacement
- High-Efficiency Performance
- Compact Cooling System
- Automatic Burnout System
- Safety Valves
- Operator Friendly Touchscreen Interface
McLaughlin Tru-Mix™ Endothermic Gas Generator | OPERATOR FRIENDLY TOUCHSCREEN
McLaughlin Tru-Mix™ Endothermic Gas Generator | OPERATOR FRIENDLY TOUCHSCREEN
MIDWEST BASED.
POISED FOR GLOBAL DOMINATION.
McLaughlin Furnace Group is much more than the maintenance and repair shop it began as in 2007. In the beginning, McLaughlin Services only offered complete furnace rebuilds, including structural fabrication, refractory, piping, rigging, mechanical assembly, electrical, and controls.
But it didn’t take long for the Avilla, Ind., company to branch out. Shortly after opening its doors, McLaughlin Services started fabrication of car-bottom, temper and atmosphere furnaces, and support equipment. Since then, this MTI Silver Member has started supplying custom flow panels and piping as well as custom, easily expandable endothermic generators.
Additional services offered include rigging, transportation, tear-outs, structural fabrication, piping (atmosphere and fuel gas), mechanical assembly (including pneumatic, hydraulic, and power transmission), electrical wiring (power control and thermocouple), and controls (panel building and installation). The scale of service varies from individual component replacement to complete furnace removal and rebuilding. Furnaces can be upgraded to meet current standards and converted from electric to gas. State-of-the-art pulse-fired burners can also be installed on your existing furnace(s).
The McLaughlin Guarantee:
- Innovated technology to answer your heat treat needs
- Reliable fabrication and durable quality up to your satisfaction
- Custom manufacturing to meet your specific design requirements
- Speed of service with onsite maintenance and emergency repairs